Steam Generator

Steam generators are used as a powerful and efficient energy source in the industrial sector. These devices, which heat water and convert it into steam, can be used in heating systems, chemical processes, food processing, and many other areas. Steam generators can operate with different fuel types such as electricity, diesel, and natural gas, and can be manufactured in various capacities.

Ekotek steam generators offer comfortable and high-efficiency combustion performance with low back pressure values. With its 3-pass design, the flame and smoke are in contact with the entire combustion surface, ensuring the most efficient use of the combustion surface.

Steam Generator
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Ekotek integrates sustainability principles into all business processes, aiming to minimize environmental impacts. We use innovative technologies to increase energy efficiency in our production processes.

Ekotek products provide high energy efficiency through innovative techniques such as turbulator and spiral design. This means more energy production with less fuel by increasing heat transfer efficiency.

Thanks to the advanced technology used in the products, significant savings are achieved, especially in energy consumption. This feature allows businesses to both reduce their costs and minimize their environmental impact.

Ekotek products are designed to meet the needs of different sectors. It offers flexible solutions that can be used in many industries such as food, textile, chemical, and energy. This versatility enables Ekotek to cater to a broad customer base.

Ekotek conducts its production processes in accordance with international standards, certified by ISO 9001:2015 quality management system. Our products demonstrate compliance with the highest quality standards, being meticulously tested at every stage from design to production.

Ekotek certifies the quality and reliability of its products in accordance with international standards. Ekotek products are CE certified and have the necessary infrastructure for compliance with international standards such as ASME and EAC certifications. This ensures that our products can be safely used in the global market.

Our steam boilers feature multiple safety layers. For example, a secondary pressure transmitter and mechanical safety valves complete these layers. Additionally, the controller in the condensate tank ensures the system's safe operation by preventing boiler operation in case of low water levels. Ekotek is equipped with multi-layer protection that never leaves safety to chance.

Ekotek Heat Technologies is known for its commitment to integrating innovative solutions and advanced technology into its products. The submerged arc welding technique used in the manufacturing of steam boilers, thermal oil boilers, and other products is one of these technological innovations. This technique ensures high-quality and durable welding seams, guaranteeing that our boilers are long-lasting and resistant to high pressure and temperatures.

Steam Generator Working Principle and Structure

Steam generators are essential energy sources widely used in industry. Their basic working principle is to heat water and convert it into steam. This steam can then be used in various industrial processes and applications.

Working Principle:

Steam generators typically operate through the following steps:

  1. Water Supply: Clean water is supplied to the generator. This water is usually sent to the boiler section through a pump or feed system.
  2. Heating: The water inside the boiler is heated by a heat source. This heat source is usually the combustion of fuel (natural gas, fuel oil, coal, etc.) or electrical energy. In some models, such as Ekotek steam generators, a 3-pass design is used to ensure that the flame and smoke come into contact with the entire combustion surface for high-efficiency combustion.
  3. Steam Formation: As the water heats up, it reaches its boiling point and begins to evaporate.
  4. Steam Separation: The generated steam is separated from the remaining water in the boiler. This is usually done using steam separators or steam drums.
  5. Steam Distribution: The separated steam is then directed and sent to the area of use through pipes or a steam distribution system.

Main Components:

The main components of a steam generator include:

  • Boiler: The boiler is a chamber where water is heated and steam is produced. It is usually made of steel or other heat-resistant materials.
  • Steam Production Unit: This unit is responsible for directing and controlling the flow of steam. It may include valves, pipes, and other components.
  • Control Systems: These systems monitor and control various parameters of the steam generator, such as temperature, pressure, and water level. They ensure safe and efficient operation.
  • Fuel Supply System: If the generator uses fuel combustion for heating, this system supplies the fuel to the burner.
  • Safety Equipment: Safety devices such as pressure relief valves, safety valves, and low water level alarms are essential for preventing accidents and ensuring safe operation.
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